Zorander, Not sure if this will fix everything but I was having a problem with my chattext not saving either, it was always resetting to 17. What I ended up doing was opening my RECENT settings ini (whatever its called, I cannot look this up as I dont have the game installed -- comp died) while I was in game and changed the line where it says chat_fontsize from the size it had to the size I wanted. I also made sure that my font in game was the size I wanted. Then I camped to desktop, and the problem was solved. I suggest backing it up before fiddling with it, if you intend to go this route.
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